Automatic Vial Filling and Capping Machine for Molecular Diagnostics with Vision System

Customization: Available
After-sales Service: Field Installation, Commissioning and Training
Warranty: 1 Year

Product Description

Basic Specifications
Model NO.
Purus Pro
Type
Volumetric Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Dosing Device
Capacity Cup
Filling Principle
Pressure
Structure
Linear
Pressure
0.5-0.7MPa
Utilization Rate
90%
Rated Voltage
220V
Power
4.1kw
Gas Consumption
600L/Min
Product Overview
Discover the cutting-edge capabilities of our Automatic Vial Filling Machine for IVD ELISA Sealing and Labeling, designed to revolutionize the biological industry's production processes. This state-of-the-art equipment seamlessly handles the entire vial production cycle with grace and efficiency. Experience unparalleled automation with features such as: effortless vial loading, precision liquid filling, vigilant liquid detection, swift bottle cap placement, secure stopper insertion and pressing, precise cap screwing with cap skew detection, expert engraving and capping, flawless labeling, meticulous counting of discharges, and seamless tray loading—ensuring a smooth, uninterrupted production flow.
Automatic Vial Filling and Capping Machine
Key Features
Fully automatic intelligent production system for modern manufacturing.
Stable performance guaranteeing high speed and remarkable productivity.
Low failure rate and minimal maintenance costs for long-term reliability.
Real-time online screwing force monitoring for immaculate precision.
Advanced height detection ensuring a high yield rate of pristine products.
Precision peristaltic pump with filling accuracy within +/-5%.
Online MES system integration for real-time label printing and traceability.
Production Details
Technical Parameters
Capacity 1100-1500 PCS/H Utilization Rate ≥90%
Size L3.0 * W1.3 * H2.1 M Rated Voltage 220V
Weight 1100KG Power 4.1KW
Uploading Auto-uploading Noise Under 80dB
Pressure 0.5-0.7Mpa Gas Consumption 400L/min
Full Machine View Control System
Frequently Asked Questions
What is the production capacity of the Purus Pro?
The machine offers a stable production capacity of 1100 to 1500 pieces per hour, depending on the specific liquid and vial requirements.
How accurate is the liquid filling process?
It utilizes a precision peristaltic pump system that achieves a filling accuracy within +/-5%, supported by sophisticated online liquid detection.
Does the machine support product traceability?
Yes, the system includes real-time label printing through an online MES system integration, significantly enhancing product traceability.
What kind of maintenance does the machine require?
The Purus Pro is designed for a low failure rate and minimal maintenance. Regular checks on the pneumatic system and cleaning of the filling heads are recommended.
Can the machine detect capping errors?
Yes, it features advanced height detection and real-time online screwing force monitoring to detect cap skew or improper sealing, ensuring a high yield rate.
What are the power and gas requirements?
The machine operates on a rated voltage of 220V with 4.1KW power consumption. It requires a gas supply of 0.5-0.7MPa with a consumption rate of approximately 400-600L/min.

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